20. August 2024
Optimized Piping Systems for Hamon Thermal Germany’s Cooling Tower Systems
Content
OVERVIEW:
Client: Hamon Thermal Germany GmbH
Industry: Cooling Tower Construction and Heat Exchanger Systems
Project Goal: Improve installation efficiency and enhance piping system functionality
Solution: Ongoing supply of custom GRP piping systems, including prefabricated winter ring pipelines
Results: Reduced installation time, increased cost-efficiency, improved operational safety
Challenge
Efficient Installation in Complex Cooling Tower Systems
Hamon Thermal Germany sought a solution to significantly reduce the installation time of piping systems in their cooling towers. The pipes needed to withstand extreme weather conditions and aggressive media, while ensuring fast assembly. Winter ring pipelines, crucial for frost protection and preheating, posed specific challenges in both manufacturing and installation.
Solution
Prefabrication and Precision-Engineered GRP Piping Systems
Fiberpipe delivered custom GRP pipes tailored to Hamon’s requirements. Up to 80% of the winter ring pipelines were prefabricated, expediting on-site installation. The lightweight yet durable GRP pipes offered the perfect combination of longevity, chemical resistance, and ease of handling.
Process
Long-Term Collaboration for Continuous Optimization
Over several years, Fiberpipe partnered closely with Hamon Thermal Germany to continuously refine the design and ease of installation of the piping systems. Precise planning and strong alignment with the client led to ongoing process improvements, halving installation times and increasing cost efficiency.
Results
Efficient Piping Systems for Faster Installation
Fiberpipe’s optimized GRP pipes enabled Hamon Thermal Germany to streamline their assembly processes and enhance the operational safety of their cooling tower systems.
50% Shorter Installation Time: High prefabrication levels significantly expedited on-site installations.
Increased Cost Efficiency: Streamlined processes led to substantial cost savings.
Sustainability: Durable GRP pipes reduced maintenance needs and extended system lifespans.
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K+S Aktiengesellschaft
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